Sharp Bob!

May 30, 2009,23:13 PM
 

There should be loose compond trapped after polishing the BVLGARI BVLGARI.

Beside ultrasonic cleaning, there should be manual process of using air-gun to force out the residues.





A zoom in of a sample piece (not production piece) ... note the sharp definition of the edges. 


Saw a manual 100% inspection of the tubular lug-components before the plating & soldering.

It is good to know that serious efforts were taken to a case....



Under a magnifying glass...


The raw tubular.  Every piece, the whole surface is inspected. 
Holding and turning with cotton buds so as not to scratch the surface.


The tubular is for the lug-section... each case has 4 tubulars soldered on.






Any blemishes/scratch are marked with a red pencil to indicate reject.


Bob, are you in mechanical work?

Kong


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Watchmaking at Bulgari - Part 1 Casemaking at H.Finger

 
 By: DonCorson : April 8th, 2009-11:17
Ready for a long day investigating the industrial strength of Bulgari. Our meeting place is the Hotel Palafitte in Neuchâtel. Very stealthy, you would never suspect a 5-star hotel here, hiding behind the rushes just at the waterline of Lake Neuchâtel. Our...  

Lugs are not soldered, they are on a solid piece...

 
 By: Kong : May 27th, 2009-21:40
Hi BDLJ Write something about it on this sub-post with the rest of the pictures: home.watchprosite.com Hope that helps. Kong...  

Soldering

 
 By: BDLJ : May 28th, 2009-00:02
The reason I asked was that this was in Don's post: "These Bulgari Bulgari cases are also first stamped in a procedure with 7 stamps with a heat treatment in between each time to create the logo. Then the cases are turned and polished. Finally the lugs wi... 

Not shown the process...

 
 By: Kong : May 28th, 2009-00:26
I am eager to see too! From description is like a reflow process with solder-paste in between the joint. I guess it should have a fixture to hold the case and tubular-lugs in place before passing through the reflow oven. Some pics of the before and after ...  

There is more about this coming in Part 2 [nt]

 
 By: DonCorson : May 28th, 2009-04:15
No message body

Nice report Don..........

 
 By: Topcat30093 : May 29th, 2009-00:01
I look forward to reading your further reports.

Thanks for the report Don! [nt]

 
 By: AnthonyTsai : May 27th, 2009-19:41
No message body

Very cool, Don!

 
 By: dxboon : May 28th, 2009-01:17
How do they solder on the lugs and get such a seamless case? I confess, I've never inspected a Bulgari watch that closely, but I don't ever remember noticing any remnants of the soldering process. Don't ask me why, but I love to see the watchmakers wearin... 

Thanks, Don

 
 By: masterspiece : May 28th, 2009-20:42
for the in-depth report. Questions: in the polishing room, is it a two step process? It appears that the first photo's polishing wheel is quite thin and the second photo is much larger. Also, is it a cotton buffing wheel and is a polishing compound used? ... 

About the polishing...

 
 By: Kong : May 30th, 2009-18:54
Hi Bob It is likely to be a 2 step process. However at that moment, the thin polishing wheel was polishing another case. More pictures, as they are self-explanatory The larger softwheel, is a buffing wheel, not sure if the material is cotton. I think soli...  

Thanks, Kong.

 
 By: masterspiece : May 30th, 2009-21:59
I see that in a few pictures the Bulgari Bulgari bezel is present. I would assume that some of the polishing compound would get trapped within the logo type? great pictures! Aloha, Bob

Sharp Bob!

 
 By: Kong : May 30th, 2009-23:13
There should be loose compond trapped after polishing the BVLGARI BVLGARI. Beside ultrasonic cleaning, there should be manual process of using air-gun to force out the residues. A zoom in of a sample piece (not production piece) ... note the sharp definit...  

THx Don

 
 By: lien : May 29th, 2009-07:56
Always exciting to see how the works r done